Cycle-drift pilot for factory leadership
See planned production and real line behaviorin the same operating view.
Offram reads PLC, SCADA, MES, and ERP data without replacing those systems. The first pilot sets up the Plan -> Actual -> Risk -> Cause -> Action flow so teams can discuss cycle drift from the same event before the shift closes.
How it worksPilot view
PLC and edge signals flow into production memory, compare against the plan, separate risk, and become team action.
Plan -> ActualRisk -> CauseAction -> Approval
Public-safe proofAnonymized
Measurement evidence without logos or outcome claims
The pilot output can show plan, actual cycle, risk signal, likely cause, and action timeline in an anonymized format.
Pilot path2-4 weeks
A bounded field measurement, not a demo screen
Scope starts with one line, one machine, or one work order. Timeline is confirmed after data access and site preparation are clear.
Existing systemsProtected
MES/ERP replacement is not required
Offram is an operations intelligence layer above existing systems. The first goal is to make the same production event visible, not to replace core systems.
This section avoids customer logos, certification claims, and unverified performance metrics; it describes the pilot measurement format.
Problem
When the production plan slips, every team is looking at a different screen.
Cycle stretch, micro-stops, quality rework, and record mismatch delay decisions when they are not visible as one production event. The first Offram pilot moves that event into a shared flow teams can read.
Plan
Planned cycle separates from the floor
The work order and target time sit in one system while real line behavior stretches elsewhere, so delivery impact is seen late.
Actual
Small signals stay scattered
Micro-stops, waiting, quality rework, and energy differences remain in separate systems, stretching root-cause discussion.
Action
Decisions spread into email and meetings
When maintenance, quality, production, and planning are not looking at the same event, ownership of the next action becomes unclear.
Buyer roles
The same pilot answers different team questions.
The pilot language is not only technical integration. It clarifies the operating decision: what drift exists, who is affected, and what decision comes next.
Plant Manager
When does delivery risk grow?
Needs planned production and real line behavior visible inside the shift.
Production
Which order is drifting?
Needs early plan-escape context by line, product, shift, and operator.
Maintenance
Where are stops and speed loss coming from?
Needs micro-stops, alarms, and response delay on the same event timeline.
Quality
Is a recipe or process step affected?
Needs quality signals reviewed alongside cycle drift and lot context.
IT / OT
Can this connect without breaking the architecture?
Needs PLC, SCADA, MES, ERP, network, and access boundaries designed explicitly.
Operations Executive
What evidence supports the next decision?
Needs clear scope, measured output, rollout decision criteria, and risk reduction path.
Flow view
Plan, actual production, risk, cause, and action attach to one production event.
Offram is added above the MES, ERP, historian, and operator screens you already use. The first pilot follows one production event end to end so each data source and decision point is visible.
01Plan
Expected cycle
Target cycle and planned finish time are clarified for the selected work order, product, or machine.
02Actual
Live line behavior
Actual cycle, stop, and quality signals are read from PLC, SCADA, sensor, or edge sources.
03Risk
Drift projection
Plan and actual behavior are compared so delivery, shift, or quality risk becomes a measurement scenario.
04Cause
Loss clusters
Micro-stops, speed loss, waiting, rework, or energy peaks are separated under the same production event.
05Action
Responsible team flow
Maintenance, quality, production, IT/OT, or operations leadership see the same event, action, and next decision.
The pilot output creates measurement evidence
An Offram pilot avoids unverified productivity claims and produces a measurable flow: what was planned, what happened, which risk appeared, which cause was separated, and which action opened.
offram-runtimePilot view
Plan.ExpectedCycletarget cycle and plan time received
Actual.LineSignalPLC / SCADA signal streaming
Risk.Projectiondrift scenario calculated
Cause.Clustermicro-stop + waiting separated
Action.Workflowproduction + maintenance + quality action opened
MES.ERP.Referencematched to the same event record
Offram.Connect
Offram.Retention
Offram.Agent
Offram.UNS
Connects close to PLC and edge data
ADS, S7, OPC-UA, Modbus, and MQTT connections collect data near the machine. Work order, recipe, shift, and machine signals are captured in the same production context.
ADSS7OPC-UAModbusMQTT
Pilot offer
Bounded scope, clear output, and a start that protects existing systems.
An Offram pilot is not a demo screen. One line, machine, or work order is used to measure planned cycle, actual cycle, drift cause, captured anomaly, and triggered action together. MES/ERP replacement is not required.
01 / ScopeOne line
Choose the pilot boundary
Select one line, machine, product family, or work order. Confirm the PLC/SCADA/MES/ERP sources and access boundaries to read.
02 / OutputReport
Plan-versus-actual report
The pilot output shows plan, actual cycle, risk signal, likely cause, team action, and record synchronization in one format.
03 / Timeline2-4 weeks
A short, bounded field window
The typical target is a 2-4 week measurement window after data access, site preparation, and decision cadence are clear.
04 / ReassuranceNo replace
It does not replace MES/ERP
Offram is added as a reading, memory, risk, and workflow layer above existing systems. The first pilot is not a rip-and-replace project.
05 / Next decisionGo / no-go
Tie investment decision to evidence
The output shows which sources were connected, which drift was seen, and what the next rollout decision would depend on.
Sectors
Specific problems. One open intelligence layer.
Every sector has a different data shape and risk language. Offram first makes production behavior visible, then builds the right data model, agent, and action flow.
01
Automotive
Press, robot, and test-cell behavior becomes lot-level quality and cycle intelligence. Traceability records can be designed around the same drift event.
02
Food & Beverage
Temperature, filling, cleaning, recipe, cycle, and lot records can be placed on one operations timeline.
03
Packaging & FMCG
Micro stops, print issues, line balancing, cycle drift, and scrap risk are brought into agent tracking.
04
Heavy Industry
Energy, furnace, maintenance, and safety signals are turned into early action events before they become costly downtime.
Integrations and security
Connect to the systems your factory already uses, with controlled boundaries.
Offram fits into the existing industrial architecture. PLC, sensor, SCADA, historian, MES, and ERP data is collected in the same production context while access, retention, and workflow approval are scoped for the pilot.
Read-first
Measurement before control
Most pilot scopes focus first on reading existing systems and producing measurement evidence. Write or command decisions require separate approval.
Access
Access boundaries stay explicit
User roles, network boundaries, topic or API access, and site connectivity are designed before implementation begins.
Data ownership
Your data remains yours
Pilot outputs keep line, machine, shift, and work-order context; any anonymized proof format is approved separately.
Human approval
Actions stay approved by people
Agent language is used as recommendation and risk signal. Recipe, work-order, or maintenance action enters workflow with human approval.
PLC / edge protocol supportADSSiemens S7OPC-UAModbusMQTTSensorsSCADAHistorianEdge-first deviceTime-series DBSQL DBVector DBAgent runtimeInsight reportsUNS architectureLocal workflow builderRecipesMESERPREST APILiveOpsRole-based access designSecure network bridge
Next step
Start with one line, one work order, and one cycle-time drift.
In the first conversation, we clarify pilot boundary, data sources to read, measurement output, and who needs to make the decision. You do not need to replace your production systems.
Pilot Request
Scope the first cycle-drift pilot together.
Share your ERP/MES/SCADA setup, the first line or machine to inspect, and the expected cycle context.